Orlando, FL · ITAR-Compliant MOCVD Epi-Foundry

From the epitaxial layer to the AI workload — one unbroken chain of trust.

EpiCoreVault is a pure-play MOCVD epitaxial foundry growing high-uniformity, high-yield III-V layers on 6″ GaAs and 4″ InP — and the trust layer that ships with them. Every wafer leaves with a cryptographically verifiable record of its origin, metrology, and custody, all the way to the data-center rack running your model.

6″ GaAs+ 4″ InP epiwafers
±0.18°FReactor temp control
ISO 5Cleanroom reactor core
EpiCoreVault — the core of AI infrastructure: secure, verified, essential
● Live attestation — secure · verified · essential
Hardware
Root of Trust
Tamper
Resistant
Cryptographic
Security
Real-Time
Attestation
Supply Chain
Transparency
The foundry

We grow the layer that makes a chip a device.

Orlando Epitaxy Solutions operates EpiCoreVault as a pure-play MOCVD epitaxial growth service — an ITAR-compliant, defense-capable merchant foundry producing custom, atomic-scale epilayers on industry-standard AIXTRON reactor platforms.

A bare GaAs or InP substrate is structurally uniform but electronically inert — a blank slate. By growing ultra-thin, single-crystal layers on top of it, atomic composition can be tuned layer by layer to build heterojunctions and quantum wells that bend the local bandgap.

The epilayer is the true engine. Without it, electrons couldn't be confined to generate laser light in transceivers, nor reach the speeds required for satellite comms and radar. The epilayer transforms raw crystal into active, high-performance technology.

Extreme operational complexity

Running an MOCVD reactor is closer to atomic-scale chemistry than mechanical manufacturing — strict precursor-gas management, ±0.18°F control above 1292°F, and specialized fluid-dynamics recipes.

Yield preservation & specialization

Mature recipe libraries achieve low defect densities and sub-nanometer uniformity across full batches. Outsourcing gives device fabs immediate access to production-grade material and mitigates risk.

Core servicePure-play MOCVD epitaxy
Substrates6″ GaAs · 4″ InP
ReactorsAIXTRON G10-AsP / Planetary
ComplianceITAR · defense-capable
Temp control±0.18°F @ 1292°F+
LocationOrlando · NeoCity corridor
EcosystemUCF · aerospace primes
Capabilities & applications

Five application platforms. Atomic-scale precision.

Each platform pairs a substrate, a target epilayer stack, and a critical internal layer scale — tuned to the device it becomes.

Datacom · Optical

Optical Transceivers

Substrate4″ InP
Epi thickness2.0–4.5 µm
Quantum wells6–10 nm

EML / DFB lasers with strict active-region confinement for 1310 nm & 1550 nm long-haul fiber — the engine of 800G / 1.6T links inside AI clusters.

Defense · RF

Radar & Electronic Warfare

Substrate6″ GaAs
Epi thickness1.0–3.0 µm
2DEG channel10–25 nm

GaAs pHEMT / HBT amplifiers using ultra-thin, high-mobility AlGaAs/GaAs channels to process X-band and Ku-band radar and EW signals.

Space · Photovoltaics

Satellite Solar Panels

Substrate6″ GaAs / Ge
Epi thickness6.0–12.0 µm
Sub-cells1.5–3.5 µm

Triple-junction GaInP/GaAs/InGaAs stacks exceeding 30% efficiency, radiation-hard against cosmic-ray bombardment in LEO and GEO.

Quantum

Quantum Computing

Substrate6″ GaAs / 4″ InP
Epi thickness1.5–3.5 µm
Spacer/barrier20–40 nm

GaAs 2DEG spin-qubit heterostructures and 4K cryo low-noise amplifiers; InP photon sources for integrated quantum photonics and QKD.

Biomedical · Optical

Imaging & OCT

Substrate4″ InP
Epi thickness3.0–5.0 µm
Waveguide200–500 nm

Superluminescent diodes and tunable lasers emitting broadband NIR (1050–1300 nm) for non-invasive tissue imaging and lab-on-a-chip biosensors.

Custom

Bring your stack

Ternary and quaternary recipes engineered to your bandgap, doping, and uniformity targets — modeled before the first run to minimize experimental loops.

Inside the reactor

The epitaxial process, step by step.

Engineered to minimize particle contamination, control surface oxidation, and hold precise lattice-matched interfaces — with every step logged to the MES and bound to the lot.

Receiving & Inspection

Epi-ready 6″ GaAs / 4″ InP logged to MES; laser particle scanning baselines surface defects before the line.

Substrate & Parts Cleaning

Acid/solvent benches and megasonic baths; InP gets deep-vacuum bakeout to block oxide and moisture entrapment.

Epilayer Deposition

AIXTRON reactor: TMGa/TMIn + AsH₃/PH₃ in H₂ carrier; pyrolysis at 1020–1382°F; atoms migrate to lattice sites.

QA & Metrology

Non-destructive and destructive suite verifies electrical, optical, and physical specs of every wafer run.

Packaging & Shipping

N₂-purged loading, double-vacuum-sealed ESD/moisture-barrier bags, shock-absorbent transport containers.

Quality & metrology

Precision proven, not just claimed — and bound to the wafer.

A full non-destructive and destructive suite characterizes every run. In EpiCoreVault, each measurement is cryptographically bound to the lot, so the metrology report becomes verifiable provenance — not a detached PDF that can be edited, lost, or faked.

XRD
Composition, layer thickness, lattice strain
Hall
Carrier concentration, mobility, sheet resistivity
PL Map
Bandgap, composition, thickness uniformity
Eddy Current
Contactless sheet-resistance mapping
Ellipsometer
Refractive index (n,k), ultra-thin films
DIC / Nomarski
Surface morphology & defect imaging
AFM
Sub-nanometer RMS roughness
ECV
Carrier profile through complex junctions
Surfscan
Post-growth particle contamination counts
4-Point Probe
Bulk & sheet conductivity calibration
The problem

Trust in hardware is broken at every handoff.

A modern AI accelerator passes through a dozen owners — epitaxial foundry, fab, OSAT, distributor, integrator, cloud — and the provenance record breaks a little more at each one. When the chain breaks, counterfeits, recycled parts, and tampered silicon slip in, and nobody can prove what's actually running in the rack.

$0
Estimated annual cost of counterfeit components across industries.
U.S. Chamber of Commerce
0%
Of organizations can see no further than their tier-1 suppliers — upstream is dark.
McKinsey supply-chain survey
0%
Year-over-year rise in reported counterfeit electronic components.
ERAI

Why it keeps happening — trust lives in three disconnected silos

Siloed

Physical provenance

Locked inside fab MES systems. Brittle, fab-internal, and it "gaps out" the moment a lot splits or a die moves to the next owner.

Reactive

Supply-chain authenticity

Checked downstream by distributors with sampling and paperwork — after the part is already in the box, often too late.

Boot-only

Runtime attestation

Vendor-specific GPU attestation proves firmware at boot, but never reaches back to the wafer the chip was cut from.

EpiCoreVault

One verifiable chain

We stitch all three into a single, cryptographically-rooted ledger — wafer to workload, every step, every time.

The gap in the market

Attestation exists. Provenance exists. Nothing connects them.

Today you can verify a GPU's firmware (NVIDIA NRAS/RIM), and a fab can trace a wafer internally — but no platform binds the physical origin of the silicon to its runtime identity in the data center. There is no cross-vendor, cradle-to-grave trust graph. That missing connective layer is exactly what EpiCoreVault is.

The chain of custody EpiCoreVault makes verifiable

Epitaxial Wafer

Growth-run fingerprint

Die / Fab

Wafer-map bound

Package (OSAT)

Assembly attested

Accelerator

Hardware ID fused

Server / Rack

Fleet inventory

AI Workload

Runtime attested

No existing player owns this end-to-end. Fab-MES vendors stop at the fab door. Anti-counterfeit firms start at the distributor. GPU vendors start at boot. EpiCoreVault is the only layer designed to span all of it.

The platform · four pillars

Built into the system. Securing what matters.

01 — Verify

Semiconductor Integrity

Verifying chips, provenance, and supply chain from wafer to workload — so every device is provably genuine.

02 — Authenticate

Epitaxial Assurance

Authenticating epitaxial layers for performance, reliability, and origin — binding metrology evidence to the material itself.

03 — Trace

Wafer Traceability

Immutable records for every wafer. Every step. Every time — an audit trail that can't gap out or vanish.

04 — Secure

Data Center Trust

Securing the physical foundation of the digital world — continuous, fleet-wide attestation across every rack.

The intelligence layer

AI is what turns a ledger into a guardian.

A record only tells you what happened. EpiCoreVault's models reason across the entire provenance graph in real time — scoring risk, catching anomalies before they reach production, and generating audit-ready evidence on demand.

Graph Anomaly Detection

Provenance Graph AI

A graph model watches the full hardware genealogy and flags impossible routes, cloned IDs, and diversion patterns that signal counterfeit or gray-market entry.

Predictive scoring

Live Trust Score

Every wafer, die, and unit carries a continuously-updated 0–100 trust score, so buyers can quarantine risk before it ships, not after it fails in the field.

Materials ML

Epitaxial Fingerprinting

Models correlate photoluminescence, HRXRD, and Hall signatures to authenticate growth runs and predict device performance from the layer up.

Compliance copilot

Evidence Generation

Auto-maps records to AS6171, AS5553, CHIPS Act provenance, and export-control rules — and drafts the audit package in seconds.

Fleet orchestration

Continuous Attestation

Coordinates cross-vendor attestation across an entire data center — not one GPU at boot, but the whole fleet, continuously.

Natural language

Ask-the-Chain

"Show me every InP wafer from Q2 that touched Fab-7." Query the entire trust graph in plain language and get a verifiable answer.

The operational application

This is the console behind the website.

A live, interactive view of the EpiCoreVault platform. Explore the fleet, inspect the provenance ledger, trace any unit's genealogy back to its epitaxial growth run, and generate compliance evidence. Click a row in the ledger to follow a unit through the entire chain.

EpiCoreVault Console · v2.6
LIVE · ATTESTING FLEET
Fleet Trust Index
0/ 100 verified
2,418Units verified
14Flagged
3Quarantined
99.3%Attest coverage

Counterfeit-risk events

Last 30 days · caught pre-production

Material platform mix

Active wafer inventory under custody
Unit IDMaterialProductOriginTrustStatus

↳ Click any row to open its full genealogy in the Unit Genealogy tab.

Select a unit from the Provenance Ledger to trace its chain of custody — epitaxial growth run to AI workload.

Standards coverage

AS6171 — Counterfeit test & inspection● PASS
AS5553 — Counterfeit avoidance● PASS
SAE AS6496 — Authorized distribution● PASS
CHIPS Act — Supply-chain provenance● PASS
BIS export-control screening◐ REVIEW

Auto-generated evidence package

lot_id ECV-GAAS-26-0917 material GaAs / AlGaAs pHEMT growth_run AIXTRON G10 · 2026-04-11T08:22Z root_hash 0x9af3…c21e attest 12 / 12 steps signed metrology Hall · HRXRD · PL — bound custody unbroken (8 owners) verdict ► AUTHENTIC — cleared for deploy

Demonstration interface with representative data. The production console runs on hardware-rooted attestation and a tamper-evident ledger.

Market opportunity

A growing epiwafer market — with a trust premium on top.

2026 base-year value of the global open epiwafer market (the wafer's value after epitaxial growth is complete), plus the domestic segments EpiCoreVault is positioned to serve as an ITAR-compliant supplier.

$1.46B
GaAs global epiwafer market
2026 · RF front-ends, automotive LiDAR
$221.4M
InP global epiwafer market
2026 · optical transceivers in AI clusters
$280M
US military & aerospace
AESA radar · EW · SatCom · IR imaging
$65M
US research labs
DARPA · AFRL · Sandia · NIST · academia

Open epiwafer market forecast · 2027–2030

GaAs ($B, left axis) · InP ($M, right axis) — per business plan
TAM — Global epiwafer (2026)
GaAs + InP open epiwafer value
$1.68B
SAM — US addressable
Defense/aero + AI optical + space + research
$345M+
SOM — ITAR beachhead (3–5 yr)
Domestic merchant epitaxy for primes & labs
$40–70M

Figures from the Orlando Epi-Foundry business plan (2026 base year, open epiwafer market value). Catalysts: 5G/6G densification, 800G→1.6T co-packaged optics inside AI hyperscale data centers, automotive LiDAR, SatCom constellations, micro-LED displays, and quantum communication infrastructure.

Why now

Reshoring tailwinds meet an optical-interconnect boom.

Opportunities

US domestic reshoringCHIPS & Science Act and DoD onshore-foundry grants open capital subsidization for an ITAR-compliant merchant supplier.
AI optical-interconnect boomAI clusters are hitting copper data-transfer walls; the shift to optical transceivers and co-packaged optics drives high-margin InP epitaxy demand.
Aerospace cluster synergyOrlando places the foundry inside the Florida aerospace ecosystem, cutting logistical friction with defense primes and Tier-1 space suppliers.

Challenges & mitigations

Supply-chain geopoliticsGallium and indium face export controls from major Asian processors — mitigated by strictly managed multi-quarter strategic buffer stockpiles.
Material fragility4″ InP is brittle, with higher micro-cracking and thermal-fracture risk during MOCVD ramp — handled with customized reactor recipes.
High capital expenseAIXTRON G10 infrastructure plus a world-class metrology suite requires a heavy upfront runway before qualification yields.
Value add

From bare substrate to finished epiwafer.

Epitaxial growth multiplies wafer value several-fold. EpiCoreVault binds that value to verifiable provenance — so the premium is defensible, not just asserted.

ConfigurationMaterial & sizeAvg unit cost (USD)Layer thicknessTarget application
Bare substrate4″ Indium Phosphide$350 – $550Epi-readyTelecom & silicon-photonics base
Thin epiwafer4″ InP$2,500 – $4,5002 – 4 µmTelecom lasers & PICs
Thick epiwafer4″ InP$2,200 – $3,5004 – 6 µmSWIR photodetectors
Bare substrate6″ Gallium Arsenide$180 – $300Epi-readyRF mobile & VCSEL base
Thin epiwafer6″ GaAs$900 – $1,4001 – 2 µmRF HBTs & pHEMTs
Thick epiwafer6″ GaAs$2,000 – $3,500+8 – 12+ µmVCSELs
Thick epiwafer6″ GaAs$1,800 – $3,0006 – 10 µmMulti-junction solar cells
Operations

Dual-sourced inputs. Layered cleanroom. Modeled recipes.

Steady production requires qualified, dual-sourced material contracts and strict environmental control — with recipes simulated before the first run to minimize expensive experimental loops.

Substrates

GaAs & InP wafers

  • AXT Inc.USA / Asia
  • Sumitomo ElectricJapan
  • Freiberger Compound MaterialsGermany
Organometallic precursors

TMGa · TMIn · TMAl · Cp₂Mg

  • NouryonHigh-purity metalorganics
  • Merck / EMD ElectronicsPerformance materials
  • DuPontSpecialty electronic materials
Hydrides & specialty gases

AsH₃ · PH₃ · H₂ · N₂ · SiH₄

  • Linde ElectronicsBulk & specialty
  • Air LiquideElectronic gases
  • Matheson Tri-GasSpecialty hydrides
ISO 5
Reactor core & substrate loading — prevents sub-micron particulates during open-chamber operations.
ISO 6
Metrology, analytics & sinks — controlled environment for characterization and wet processing.
ISO 7
Receiving, gowning & packaging — pressure-buffered boundary zone.

Recipe & device modeling: STR CVDeOS/ISME (reactor flow & growth kinetics) · Crosslight APSYS/LASTIP · Nextnano (quantum wells & band alignment) · Synopsys Sentaurus TCAD · Silvaco Atlas (III-V HEMTs, solar, photodetectors).

Ideal customers

Who orders the epiwafers — and who buys the trust.

Ranked by urgency and willingness to pay. The beachhead is domestic, ITAR-sensitive demand where a verifiable chain of custody is not a nice-to-have but a procurement requirement.

PRIMARY · BEACHHEAD

Defense & aerospace primes

AESA radar · electronic warfare · SatCom · IR imaging

Need ITAR-compliant domestic GaAs pHEMT/HBT epitaxy and hard anti-counterfeit provenance (AS6171/AS5553, CHIPS Act) — non-discretionary spend.

PRIMARY · BEACHHEAD

AI optical & hyperscale

800G / 1.6T transceivers · co-packaged optics · datacom

AI clusters hitting the copper wall need InP EML/DFB laser epitaxy. EpiCoreVault binds every wafer's origin to the accelerator it ends up beside.

PRIMARY · BUYER

Space systems & SatCom

Triple-junction space PV · LEO/GEO constellations

Radiation-hard GaAs/Ge multi-junction cells where origin, lot integrity, and traceability are mission-critical for flight hardware.

EXPANSION

National & research labs

DARPA · AFRL · Sandia · NIST · academia

Custom epitaxy for integrated quantum photonics and 6G sub-THz devices, with verifiable records for funded-program compliance.

EXPANSION

Fabless III-V device makers

RF front-ends · VCSELs · automotive LiDAR

Outsource the hardest step for production-grade material and immediate yield — and inherit a sellable evidence package per lot.

EXPANSION

Medical photonics

OCT · biosensors · lab-on-a-chip

InP and GaAs multi-wavelength laser arrays for non-invasive imaging and next-gen diagnostics with auditable provenance.

Request access

Get into the EpiCoreVault console.

Every channel — search, social, sales — points here. Request access and our team routes you by role, material platform, and production stage, then provisions a sandboxed console with your own provenance graph.

Securing today. Powering tomorrow.
Social Search / Ads Sales outreach EpiCoreVault.com → Console access